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CV-3002

Keyence - Vision System Controller

Current response time:

9 Minutes 14 Seconds

Description: Vision System Controller
Weight: Approx. 950 g
Footnotes: *1 Typical example when using standard mode : monochrome camera x 1, registered image x1 compressed, 9 measurement windows
Ambient temperature: 0 to 50C 32 to 122F
Relative humidity: 35 to 85% RH (no condensation)
No. of pixels: 512 (H) x 480 (V),approx. 240,000 pixels
Camera input: Two color/monochrome cameras (CV-035C/S035C/035M/S035M can beconnected. Mixed connection ispossible.)
No. of registered settings: Maximum 1000 programs each in the system and memory card (depending on the memory capacity and program data), externally selectable.
Number of screens that can be registered: Maximum 1000 screen for each program (depending on the capacity of theinternal memory and memory card)Compression save function.
Internal memory capacity (Max. number of settings that can be registered, for reference): About 15 MB (550 settings)*1
Window setting - Measurement area: 128 windows/1 program
Window setting - Mask area: 4 mask windows/1 inspection window
Color extraction function (valid only when a color camera is connected): Color binary processing, color shade processing, gray scale processing (colors can be numerically specified with HSB or RGB values.)
Measurement tool - Area measurement: Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Position detection - Pattern search: Multiple search possible - For both pattern area and search area, the shapes are rectangle, rotatedrectangle, circle, oval, ring, arc, and polygon (up to 12 sides) - Pattern area can be masked (4 positions/1 area).
Measurement tool - Position detection - V-search: Simultaneous classification search through up to 256 patterns possible - For both pattern area and search area, the shapes are rectangle, rotatedrectangle, circle, oval, ring, arc, and polygon (up to 12 sides) - Pattern area can be masked (4 positions/1 area)
Measurement tool - Position detection - Edge position: Angles can be measured. - Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Position detection - Trend edgeposition: Circle or straight line can be measured from the detection result. - Shapes are rectangle, rotated rectangle, ring and arc.
Measurement tool - Position detection - Blob (Center ofgravity): Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Inspection mode - Edge position: Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Inspection mode - Edge pitch: Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Inspection mode - Edge No.: Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Inspection mode - Edge angle: Shape is rectangle.
Measurement tool - Inspection mode - Pair edge: Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Inspection mode - Trend edge width: Shapes are rectangle, rotated rectangle, ring and arc.
Measurement tool - Inspection mode - Blob (characteristicquantities): Number of blobs, center of gravity, main axis angle, area, feret diameter,perimeter, roundness. - Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Inspection mode - Stain detection: Subtract stain detection by using subtract filter - Stain grouping function supporting multiple stain detection and positionmeasurement. - Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Inspection mode - Intensityinspection: Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle
Measurement tool - Inspection mode - Color (only when acolor camerais connected): RGB and HSV measurement supported - Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
Measurement tool - Inspection mode - Geometry: Calculation result can be reflected. - Shapes are point, line, and circle.
Measurement tool - Inspection mode - OCR: Character recognition for max. 2 lines of 20 characters per line - Shape is rectangle
Continuous capture function: 1 to 32-time multi-measurement (maximum, minimum and average values) - Error values can be excluded from the measurement result.
Execution condition setting function: Can set whether to execute the results (OK/NG) for other measurement andcalculation windows in each measurement window.
Image capturing setting function - Processing area setting function: The applicable 240,000 pixels (512 (H) x480 (V)) can be captured from 320,000pixels.
Image capturing setting function - Scan mode switching function (valid only when a monochrome camera is connected): Progressive/interlace selectable
Image capturing setting function - Capturing start/end line setting function: Desired capture start/end line can be set within the image capture range. (Two lines are counted as one unit with the interlace method.)
Correction functions - Position adjustment: Batch, individual (maximum 64 settings), X, Y, 180 rotation.
Correction functions - Camera gain adjustment: Sensitivity adjustment, offset, and span adjustment (RGB batch/individual and span can be set for each of 16 brightness levels. RGBindividual setting can be supported when color camera is conencted.)
Correction functions - White balance adjustment (valid only when a color camera is connected): Manual setting using white paper
Correction functions - Filter function - Count: The same type of filter can be used up to 9 times. 13 steps. (For binarization and subtract only : 1 step/window)
Correction functions - Filter function - Type: Expand, shrink, average, median, edge sharpening, edge extract X, edge extract Y, Sobel, Prewitt,Roberts, Laplacian, binary, subtract, illumination adjustment, contrast conversion, image extraction
Correction functions - Scaling: X and Y calibration setting for each camera. Conversion from measurement valuesand calculation values is supported.
Calculation function - Data calculation - Number of settings: 128 calculations/1 program

Calculation function - Data calculation - Arithmetic operation: Sum (+), subtract (-), multiply (x), divide ()
Calculation function - Data calculation - Arithmeticfunction: Square, exponential, counting fractions as one, round-off fractions, maximum, minimum, average, average within range,square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos, atan, ?
Calculation function - Data calculation - Comparative operator: , ==, Not
Calculation function - Data calculation - Geometriccalculation: Distance between 2 points, angle of line segment, circle radius, circle center,average angle, straight line, cross point, distance between a point and a straight line,straight line angle, angle between the two crossed lines, perpendicular line betweena point to a line, perpendicular bisector , midpoint
Calculation function - Data calculation - Coordinateconversion function.: Coordinate system conversion, rotating matrix
Calculation function - Data calculation - Type conversionfunction: Coordinate constant conversion, constant coordinate conversion,angle unit conversion
Calculation function - Data calculation - Logical operator: AND, OR, NOT, XOR
Calculation function - Data calculation - Sort function: Maximum value index output, minimum value index output
Calculation function - Data calculation - System function: Number of measurement times, measurement time, year, month, day, time, minute, second
Calculation function - Data calculation - Time axis operationfunction: Previous measurement result acquisition operator
Calculation function - Command memory: Equipped with 128 command memory entries that can be rewritten from an external device and from the console during operation
Support Functions - Statistics analysis - No. of data: Max. 20000 data (can be saved into a memory card in a batch)
Support Functions - Statistics analysis - Statistical item: Maximum, minimum, average value, deviation (3?), total status OK/NG times
Support Functions - Screen save (valid when monochrome and color cameras are connected): The following number of screens can besaved in the systems memory : - Maximum 511 images (when using amonochrome camera) - Maximum 169 images (when using acolor camera) (These are the maximum values withonly one camera connected, and[Condition] set to [All Images].)
Support Functions - programming aid functions - Screen Magnification: Between 4% and 1600% during setting or operation (6% and 2500% during fullscreen display) (Size can be set for each screen while diplaying multiple screens.)
Support Functions - programming aid functions - Edge WaveformDisplay: Edge waveform can be graphically displayed during setting or operation, and edgeintensity and measurement values (some are not supported) can be displayed duringsetting.
Support Functions - programming aid functions - Profile Display: Trend edge position and gap can be graphically displayed during setting oroperation.
Support Functions - programming aid functions - Stability display: Stain detection (stain level) is displayed during setting or operation.
Support Functions - programming aid functions - Shift all windows: Selected windows from an identical camera or an identical registered image can beshifted in the desired XY direction in a group.
Support Functions - Display templates setting function - No. of display: 10 templates/1 program (within which 4 templates are specified values), externallyselectable
Support Functions - Display templates setting function - No. of screens that can be displayed simultaneously: Max. 5 screens can be displayed at the same time (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected).
Support Functions - Display templates setting function - Hold image: Up to the past three images (NG images) can be displayed as hold images.measurement results and measurement time can be viewed. (The number of displayable times varies between 0 and 3 depending on camera'sconnection state.)
Support Functions - Screen customization function - No. of customization screens: 10 screens/1 program
Support Functions - Screen customization function - Custom item: Character string : Measurement value (decimal point can be specified), result, customcharacter, graphics, active text
Support Functions - Screen customization function - Measurementresult interlink: Display color can be changed according to the result for figures and customcharacters. - Can set a message in the allocation table that relates to the measurementvalue (active text)
Support functions - Custom menu function: Shortcut menu to a desired program screen can be created (20 menus/program).
Support functions - Operation rewrite function: Upper/lower tolerance or command memory can be rewritten during opration.
Support functions - Memory card save function: Measurement value, judgment result, NG count, measurement image (compressible), stored image (compressible), captured image, statistics analysisdata, RS-232C communication log, program data? Can save data during test run (except for program data).
Support Functions - Others: Screen capture function, password function, re-test function, file managementfunction, I/O monitoring, RS-232C monitoring (with log save function)
Memory card: Supports NR-M32 (32 MB), GR-M256 (256 MB), and CV-M1G (1 GB).Supports VFAT and FAT32.
Interface - Control input - External trigger input: 2-camera simultaneous capture/individual capture can be selected.
Interface - Control input: 18 inputs Input rating 26.4 V or less, 2 mA or more
Interface - Control output - Universal output: 27 outputs NPN (including two FLASH outputs linked to external trigger.)
Interface - Control output - Total comparator output: 1 output, NPN open collector, maximum 50 mA (30 V or less)
Interface - Monitor output: SVGA 800x600 (24-bit color 60 Hz)
Interface - RS-232C: Numerical value output, image data (compressible) and control input/output enabled.Can be used simultaneously with other communication ports.Maximum baud rate of 115200 bps is supported.
Interface - PLC link: Numerical value output and control input/output using the RS-232C port orEthernet port enabled.Following PLCs are supported via link unit : - KEYKENCE CORP. : KV-700 series, KV-1000 series? Mitsubishi Electric : A series (RS-232C only), Q series? OMRON : SYSMAC C series (RS-232C only), CJ/CJ1 series
Interface - Ethernet: Numerical value output, image data (compressible) and control input/output enabled.Can be used simultaneously with other communication ports.100BASE-TX/10BASE-T
Interface - USB: Numerical value output, image data (compressible) and control input/output enabled.Can be used simultaneously with other communication ports.USB2.0, HI-SPEED supported
Display language: Japanese/English/German selectable
Power supply voltage: 24 VDC 10%
Current consumption: 1.4 A (at maximum load with twocameras connected)

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