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CV-5002

Keyence - Vision System Controller

Current response time:

8 Minutes 34 Seconds

Description: Vision System Controller
Weight: Approx. 1250 g
Footnotes: *1 Some models also are compatible with the RS-232C, Ethernet ports in the system.
Type: Controller
No. of pixels: 512 (H) × 480 (V), Approx 240,000 pixels - 640 × 480 (V),Approx 310,000pixels
Camera input: Two color/monochromecameras (CV-035C/S035C/H035C/035M/S035M/H035M can beconnected. Mixedconnection is possible.)
Main processor for image processing: DSP
No. of registered settings: SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SDcard and the size of the programs), external switching possible
Number of screens that can be registered: Maximum 1000 screens for each program (depending on SD card size),Compressed saves possible
Internal memory capacity: SD card slot x2 (SDHC compatible)Compatible with OP-87133 (512 MB: standard in SD1 slot for CV-5502/5002),CA-SD1G (1GB: standard in SD1 slot for CV-5702), CA-SD4G (4GB: SDHC)
Window settings - Measurement area: 128 locations per program
Window settings - Mask area: 4 locations per area
Color extraction function (valid only when a color camera is connected): Color binary, color shade, Gray, RGB average gray (Colors can be specifiednumerically via HSB values)Compatible with 1:n copy
Measurement tool - Area measurement: The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12sides), edge detection rectangle area or edge detection circular area
Measurement tool - Position detection - Pattern search: Multiple searches possible for both pattern area and search area. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides) - Pattern area can be masked (4 positions / area)
Measurement tool - Position detection - V-search: Up to 256 patterns can be searched simultaneously for both pattern area andsearch area. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc,and polygon (up to 12 sides)? Pattern area can be masked (4 positions / area)
Measurement tool - Position detection - Edge position: Angles can be measured. The shapes are rectangle, rotated rectangle,circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectanglearea or edge detection circular area
Measurement tool - Position detection - Trend edgeposition: Circle or straight line can be measured from the detection results? Shapes are rectangle, rotated rectangle, ring and arc
Measurement tool - Position detection - Blob (Center ofgravity): The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (upto 12 sides), edge detection rectangle area or edge detection circular area
Measurement tool - Inspection mode - Edge position: The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (upto 12 sides), edge detection rectangle area or edge detection circular area
Measurement tool - Inspection mode - Edge pitch: The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (upto 12 sides), edge detection rectangle area or edge detection circular area
Measurement tool - Inspection mode - Edge No.: The shapes are rectangle, rotated rectangle, circle, oval, circumference, arc,polygon (up to 12 sides), auto-adjusting rectangle or auto-adjusting circular area
Measurement tool - Inspection mode - Edge angle: Shape is rectangle.
Measurement tool - Inspection mode - Pair edge: The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to12 sides), auto-adjusting rectangle or auto-adjusting circular area
Measurement tool - Inspection mode - Trend edge width: Shapes are rectangle, rotated rectangle, ring and arc
Measurement tool - Inspection mode - Blob (characteristic quantities): Labels, center of gravity, main axis angle, area, feret diameter, perimeter,roundness? The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area
Measurement tool - Inspection mode - Stain detection: Subtract stain detection by using subtract filter? Stain grouping function supports multiple stain detection and positionmeasurement? The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area? Supports measurement of the color image using fine color
Measurement tool - Inspection mode - Trend edge flaw: The shapes are rectangle, circle, oval, ring, arc, and polygon.? Supports flaw detection using straight lines, circles, ovals, and free-formstraight lines as reference models.
Measurement tool - Inspection mode - Intensity inspection: The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to12 sides), auto-adjusting rectangle or auto-adjusting circular area
Measurement tool - Inspection mode - Color (only when acolor camerais connected): RGB and HSB measurement supported? The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides)
Measurement tool - Inspection mode - Geometry: Calculation result can be reflected? Shapes are point, line, and circle
Measurement tool - Inspection mode - OCR: Character recognition for max. 2 lines of 20 characters per line? Shape is rectangle? Built-in date/time encryption support function
Interface - Control input - External trigger input: 2 pointsEV compatible inputrating: 26.4 V or less, 3mA or more2-camera simultaneouscapture/individual capturecan be selected.Individual trigger delay (0 to 999 ms) can be selected for each trigger input
Interface - Control input: 18 inputsInput rating 26.4 V or less, 2 mA or more
Interface - Control output - Universal output: 27 outputs NPN (including two FLASH outputs linked to external trigger.)
Interface - Control output - Total comparator output: 1 output, NPN open collector, maximum 50 mA (30 V or less)Supports total status hold control and one shot output (1 to 9999 ms)
Interface - Monitor output: SVGA 800x600 (24-bit color 60 Hz)
Interface - Run indicator: Power, Error LED display
Interface - RS-232C: Numerical value output, image data (compressible) and control input/outputenabled. Can be used simultaneously with other communication ports.Maximum baud rate of 115200 bps is supported.Do not use to connect to PLC link, CC-Link, or EtherNet/IPTM
Interface - Ethernet: Numerical value output, image data (compressible) and control input/output enabled.Can be used simultaneously with other communication ports.100BASE-TX/10BASE-T
Interface - USB: Numerical value output, image data (compressible) and control input/outputenabled. Can be used simultaneously with other communication portsUSB2.0 HI-SPEED compatible
Interface - PLC link: Numerical value output and control input/output using the RS-232C port orEthernet port enabled.Following PLCs are supported via link unit*1:? KEYKENCE CORP.: KV-700 series, KV-1000 series, KV-3000 series, KV-5000 series,KV-5500 series? Mitsubishi Electric: A series (RS-232C only), Q series, L series? OMRON: SYSMAC C series (RS-232C only), CJ/CJ1 series? Yaskawa Electric: MP900 series (RS-232C only)/MP2000 seriesDo not use to connect to CC-Link, RS-232C, or EtherNet/IPTM
Interface - CC-Link: By connecting the optional CC-Link unit CA-NCL10E, numerical value input/output and control input/output are enabled.? Supports remote device station, Ver. 2.00/1.10? Do not use to connect to PLC link, RS-232C, or EtherNet/IPTM
Interface - EtherNet/IPTM: Numerical value input/output and control input/output enabled while using anEthernet port? Supports periodic communication (Max. 1436 bytes), supports messagecommunication? Up to 128 units can be connected? Compliant with compliance test Version.A5? Do not use to connect to PLC link, RS-232C, or CC-Link
Illumination control: By connecting the optional illumination expansion unit, LED illumination (12 V, 24V) and intensity control are enabled.? 2 channels per unit, connect up to 4 units? Supports multi-pattern illumination function
Continuous capture function: 1 to 32-time multi-measurement (maximum, minimum and average values)? Error values can be excluded from the measurement result
Execution condition setting function: Can set whether to execute the results (OK/NG) for other measurement andcalculation windows in each measurement window.
Image capturing setting function - Processing area setting function: 240,000 pixels (512 (H) x480 (V)) or 310,000 pixels (640 (H) x 480 (V)) of the320,000 pixels are usedfor the process area.However, when CV-H035C/H035M is connected, support is only providedfor 240,000 pixels of the 310,000 pixels used for the process area.

Image capturing setting function - Scan mode (valid only when a monochrome camera is connected): Progressive/interlace selectable
Image capturing setting function - Capturing start/end line setting function: Desired capture start/end line can be set within the image capture range.CV-H200C/H200M cannot capture fewer than 100 lines.
Correction functions - Position adjustment: Batch, individual (maximum 128 settings), X, Y, ±180° rotation.
Correction functions - Camera gain adjustment: Sensitivity adjustment, offset, and span adjustment (RGB batch/individual and span can be set for each of 16 brightness levels. RGBindividual setting can be supported when color camera is connected.)
Correction functions - White balance adjustment (valid only when a color camera is connected): Manual setting using white paper
Correction functions - Image inversion function: Can generate mirror images
Correction functions - Scaling: X and Y calibration setting for each camera. Conversion from measurementvalues and calculation values is supported.
Correction functions - Filter function - Count: The same type of filter can be used up to 9 times. 13 steps. (For binarization and subtract only: 1 step/window)
Correction functions - Filter function - Type: Expand, shrink, average, median, edge sharpening, edge extract X, edge extractY, Sobel, Prewitt, Roberts, Laplacian, binary, subtract, illumination adjustment,contrast conversion, image extraction, image shade correction, Blur
Display language: Japanese/English/German/Italian/French/Traditional Chinese/Simplified Chineseselectable
Calculation function - Numerical operation - Number of settings: 128 calculations/1 program
Calculation function - Numerical operation - Arithmetic operation: +, -, x, ÷
Calculation function - Numerical operation - Arithmetic function: Square, exponential, counting fractions as one, round-off fractions, maximum, minimum, average, average within range,square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos, atan, ?
Calculation function - Numerical operation - Comparative operator: <, ==, Not
Calculation function - Numerical operation - Geometric calculation: Distance between 2 points, angle of line segment, circle radius, circle center,average angle, straight line, cross point, distance between a point and a straightline, straight line angle, angle between the two crossed lines, perpendicular linebetween a point to a line, perpendicular bisector , midpoint
Calculation function - Numerical operation - Coordinate conversion function.: Coordinate system conversion, rotating matrix
Calculation function - Numerical operation - Type conversion function: Coordinate constant conversion, constant coordinate conversion,angle unit conversion
Calculation function - Numerical operation - Logical operator: AND, OR, NOT, XOR
Calculation function - Numerical operation - Sort function: Maximum value index output, minimum value index output
Calculation function - Numerical operation - System function: Number of measurement times, measurement time, year, month, day, time, minute, second
Calculation function - Numerical operation - Time axis operation function: Previous measurement result acquisition operator
Calculation function - Command memory: 1000 command memories that can be rewritten from external devicesor the remote control console during operation are installed.
Support functions - Statistics analysis - No. of data: Max. 20000 data (can be saved into an SD card in a batch)
Support functions - Statistics analysis - Statistical items: Maximum, minimum, average value, deviation (3?), total status OK/NG times
Support functions - Screen save (valid when monochrome and color cameras are connected): The following number ofscreens can be saved inthe system's memory:? Maximum 511 images (monochrome camera)? Maximum 255 images (monochrome camerain 310,000 pixel mode)? Maximum 508 images (color camera)? Maximum 253 images (color camera in310,000 pixel mode) (These are the maximumvalues with only onecamera connected, and[Condition] set to [AllImages].)
Support functions - Programming aid functions - Screen Magnification: Between 4% and 1600% during setting or operation (6% and 2500% during fullscreen display) (Size can be set for each screen while displaying multiplescreens.)
Support functions - Programming aid functions - Edge Waveform Display: Edge waveform can be graphically displayed during setting or operation, andedge intensity and measurement values (some are not supported) can bedisplayed during setting.
Support functions - Programming aid functions - Profile Display: Trend edge position and gap can be graphically displayed during setting oroperation.
Support functions - Programming aid functions - Stability display: Stain detection (stain level) is displayed during setting or operation.
Support functions - Programming aid functions - Character Extraction Display: OCR automatic cutout waveform graphics can be displayed during setting oroperation
Support functions - Programming aid functions - Shift all windows: Selected windows from an identical camera or an identical registered image canbe shifted in the desired XY direction in a group.
Support functions - Programming aid functions - Defect Waveform Display: The flaw level waveform of the trend edge tool can be displayed as a graphic inProgram or Run mode.
Support functions - Display template setting function - No. of display templates: 10 templates/1 program (within which 4 templates are specified values),externally selectable
Support functions - Display template setting function - No. of screens that can be displayed simultaneously: Max. 5 screens can be displayed at the same time (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected).
Support functions - Display template setting function - Hold image: Up to the past three images (NG images) can be displayed as hold images.Measurement results and measurement time can be viewed. (The number ofdisplayable times varies between 0 and 3 depending on camera's connectionstate
Support functions - Screen customization function - No. of customized screens: 10 screens/1 program
Support functions - Screen customization function - Custom item: Character string: Measurement value (decimal point can be specified), result,custom character, graphics, active text
Support functions - Screen customization function - Measurement result interlink: Display color can be changed according to the result for figures and customcharacters.? Can set a message in the allocation table that relates to the measurementvalue (active text)
Support functions - Operation rewrite function: Upper/lower tolerance or command memory can be rewritten during operation.? Supports illumination adjustment during operation (when CA-DC21E isconnected)
Support functions - Emulation function: Built-in emulation function that can create new program data and save data onCV-5002SE in the FE format for the CV-3002 Series SE, SEII, and SEIII, and theCV-5002 Series.
Support functions - Program file update function: The program data used on the CV-3002 Series or CV-5002FE can be converted into the program data format for the CV-5002 Series second edition.
Support functions - Custom menu function: Shortcut menu to a desired program screen can be created (20 menus/program).
Support functions - Memory card save function (SD2 slot only): Measurement value, judgment result, NG count, measurement image (compressible), stored image (compressible), captured image, statisticsanalysis data, RS-232C communication log, program data (only setting contentcan be saved to both SD1 slot and SD2 slot)? Can save data during test run (except for program data)
Support functions - Others: Screen capture function, password function, re-test function, file managementfunction, I/O monitoring, RS-232C monitoring (with log save function)
Rating - Power supply voltage: 24 V DC ±10%
Rating - Current consumption.: 2.2 A (2 cameras atmaximum load)
Environmental resistance - Ambient temperature: 0 to +50°C 32 to 122°F
Environmental resistance - Relative humidity: 35 to 85%, No condensation

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